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Compared to injection molding and blow molding, rotational molding molds are simple and less expensive. The production cycle, however, takes longer—ten minute or more. To balance the advantages and drawbacks of production, a multi-cavity indexing machine (e.g., the three-station machine in the diagram below) performs the rotational molding.

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Blow molding is a method of making hollow, thin-walled, custom plastic parts. It is primarily used for making products with a uniform wall thickness and where the shape is important. The process is based upon the same principle as glass blowing. Blow molding machines heat up plastic and inject air blowing up the hot plastic like a balloon.

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Mold balancing plays an important role in injection molding, because of that we would recommend a 24 cavity mold. The parts are divisible in pairs with that amount and will run much better. The ballpark estimate for a cold runner mold that size would be $15-$20,000, and the part price would be under $.09 each for 20,000 parts ordered.

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